Application-led equipment development

Custom Laser Soldering Automation

Custom automation begins with the soldering application, not with a generic machine catalogue. Dayan’s supplied materials indicate experience across laser systems, industrial automation, precision motion, vision positioning and custom equipment development. A suitable solution is developed by connecting those elements to the component, joint and production requirement.

What the system is

A configuration selected around the application

Custom automation begins with the soldering application, not with a generic machine catalogue. Dayan’s supplied materials indicate experience across laser systems, industrial automation, precision motion, vision positioning and custom equipment development. A suitable solution is developed by connecting those elements to the component, joint and production requirement.

Suitable application contexts

◆Complex access or multi-orientation parts
◆Dedicated fixtures and motion sequences
◆Vision-assisted micro-soldering tasks
◆Production concepts that need a process-specific automation cell

Machine structure

Process elements that must work together

The system connects material delivery, energy, positioning, workholding and programmable control. The precise relationship is defined through the application and sample process.

01

Application-defined soldering process

Specified as part of the relevant application and system configuration.

02

Custom fixture and part-position strategy

Specified as part of the relevant application and system configuration.

03

Laser solder ball jetting hardware

Specified as part of the relevant application and system configuration.

04

Motion and vision architecture

Specified as part of the relevant application and system configuration.

05

Operator / automation interface

Specified as part of the relevant application and system configuration.

06

Safety enclosure and integration scope

Specified as part of the relevant application and system configuration.

Process workflow

From application information to a stable process

  1. 01Review drawings, samples and existing method
  2. 02Identify joint geometry and thermal considerations
  3. 03Develop representative sample process
  4. 04Evaluate fixtures and positioning
  5. 05Review cycle-time and automation concept
  6. 06Propose the appropriate equipment configuration

Integration options

Defined around the manufacturing flow

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Mechanical, electrical and software coordination

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Vision-guided or fixture-based positioning

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Manual, semi-automatic or inline workflow review

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Sample-based signoff sequence

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Defined documentation and handover scope

Engineering notes

Read technical data in its documented context

The available information supports a practical engineering conversation. The final configuration follows the selected system and sample result.

Customisation is most effective after the application information is complete.

The system should be selected around verified process findings rather than broad marketing claims.

Final specifications are project-specific and must be documented with the selected configuration.

Real process evidence

See laser solder ball jetting in action

Real supplied process video and frames show the head, workpiece, fixture and repeat sequence without audio autoplay.

Supplied process video

Precision solder ball jetting process

Supplied footage showing the workpiece / fixture and repeated jetting context.

Visible FAQ

Configuration questions

Answers remain application-led and avoid generic performance promises.

What should be sent for a custom project?+

Component photographs, drawings where available, pad/joint details, current soldering method, quality requirements and representative samples are useful.

Can a machine be quoted before testing?+

A preliminary concept can be discussed, but sample testing is the more reliable path to a stable process and final configuration.

Have a micro-soldering application to evaluate?

Send the component information. Start with the process.

Share drawings, sample photographs or soldering requirements. The engineering discussion can connect the component to a suitable process and machine configuration.

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